Tuesday, September 8, 2009

Day 2 continued

How Dry is Dry
Water occurs in wood in two places, First, theirs the free water that fills the inside of the wood cells. That's like water in a bucket. Second, water also infiltrates the cell walls. That's called bound water. Imagine squeezing a piece of cotton Cheeses cloth until all the free water is drained away. The cloth though, remains damp because the material continues to contain moisture-the bound water.

When wood contains bound water its is said to be in its fiber saturation point. And the bound water can be eliminated completely only by drying it. Somewhere with no relative humidity, as in an air-tight oven.

Wood likes water, wood rates as a hygroscopic substance. Thai is it has ans affinity for water and readily absorbs it as a liquid and vapor. This ability directly deepens on the humidity of the surrounding atmosphere. therefore the amount of moisture is wood changes as the humidity changes.

The term Kiln-Dried means that wood moisture was removed in a chamber where air circulation, humidity and temperature were controlled.


Bow, Cup, Twist Crook
What Shrinkage does to wood





Woodworkers call the change in shape of a piece of wood warp. And it takes several common forms, all of which distort the wood.
Bow, as its name implies, describes the lengthwise curvature for board-end to end along its face. Twist, means that all of a boards corners won't lie equally flat. Crook, all the curvature runs end to end alone its edge. Cup, is when a board no longer flat from edge to edge. Cup always occurs in the opposite direction of a flatsawn board's annual growth rings. Although not a distortion like any form of warp, checking refers to the Small splits along the grain. You'll most often see checks in the ends of boards but they can occur on surfaces too. This is due to the fact that wood dries 10 times faster along it length compared to drying across the width. One of the things we will learn in our class project is to project wood movement and design and build with this in mind.
Defects in Wood


Knots are limbs separated from the tree trunk during tree growth.
Wane is bark on the edge of a board.
Pitch Pocket is an opening in a board containing pitch.
Splits is the tearing apart of wood cells due to improper storage or handling.
Checks are the lengthwise separation of wood due to shrinkage.





Measuring Wood
The standard method of measuring hardwood is given in board feet. We will be calculating the board feet we will need for class project. Including any projected waste as part of our calculations.
One board foot is described as 12 inches by 12 inches by 1 inch thick or 144 cubic inches. This is calculated by multiplying length x width x thickness.. examples of a board foot are 3x4x12 and 2x4x18 and also 1x6x24. All these measurements give 144 cubic inches of lumber. We will be using a bill of materials for the workshop to determine how much wood we will need for each project.
Grading Wood
FAS (first and Seconds) This is the best grade, boards are 6" and wider and 8' and longer. Almost clear and yeidls 8 32/3 percent clear face cuttings 4" or wider by 5' or longer and 3" or wider and 7' or longer.
Selects, The boards 4" and wider, 6' and longer. one side is FAS the is no 1 common. Yiedls 832/3 percent clear face cuttings.
No 1 common, Boards are 3" and wider, 4' and longer and yields 66 2/3 percent clear face cuttings 4" or wider by 2' or longer.
Urban Forestry in California
In 1989 the legislature passed a bill to reduce solid waste by 50% by the year 2000. One unique outcome put forward by Eric Oldar of the California Dept of Forestry was to promote the value of the lumber cut from trees in Urban locations and to promote organizations to harvest urban lumber as an economic venture and to reduce solid waste.
Palomar College Participates in Urban Forestry with a Wood=Miser portable ban saw and Kiln for drying the lumber. Student participation in the Urban Forest Program is part of the class requirements and more will be covered on this subject in future blogs.

Wednesday, September 2, 2009

Wood Technology: Day Two part one

Topics covered in this section listed below:

Terminology Wood science

Hardwoods and Softwoods

Seasoning and Drying

Warps and Defects

Board Footage

Grading

Urban Lumber


Parts of a tree:

The Outer bark is the tree's protection from the outside world. It keeps the moisture out during rain, prevents the loss of moisture when the air is dry, insulates against cold and heat, and wards off insects. the inner bark or "Phloem" is the pipeline through which the food is passed to the rest of the tree. It lives only for a short time then dies and turns to cork, to become part of the outer protective bark. The Cambium Cell layer is the growing part of the truck. It annually produces new bark and wood in response to hormones that pass down through the phieom with the food from the leaves. Sapwood is the tree's pipeline for the water moving up to the leaves.

Sapwood is the new wood as newer rings of sapwood are laid down its inner Cell lose their vitality and turn to heartwood. Heartwood is the essential supporting pillar of the tree. Although dead it will not decay or lose strength while the outer layers are intact.

Courtesy of St. Regis Paper Company

Wood Science: tree cells


Wood cells; the structural elements of wood tissue are of various sizes and shapes and are quite firmly cemented together. Dry wood cells may be empty or partly filled with deposits, such s gums and resins or with tyloses. The Majority of wood cells are considerably elongated and pointed at the ends, these cells are customarily call fibers or tracheids. The length for wood fibers is a highly variable within a tree and among species. Hardwood fibers average about 1 mm (w/25 in.) in length, softwood fibers range from 3 to 8 mm (1/8 to 1/3 in.) in length.


In addition to fibers, hardwoods have cells of relatively large diameter known as vessels or pores. These cells form the main conduits in the movement of sap. Softwoods do not contain vessels for conducting sap longitudinally in the tree; this function is performed by the trachieds.

Both hardwoods and softwoods have cells (usually grouped into structures or tissues) that are oriented horizontally in the direction from pith toward bark. these groups of cells conduct sap radially across the grain and are called rays or wood rays. The rays are most easily seen on edge grained or quartersawn surfaces and they vary greatly in size in different species. in oaks and sycamores the rays are conspicuous and add to the decorative features of the Wood. Rays also represent the planes of weakness along which seasoning checks readily develop. Another type of wood cells known as longitudinal or axial parenchyma cells, function mainly in the storage of food.

Day One con't next blog posting













Safety and more Safety

Our first day of class was reviewing the safety rules and procedures for the entire school curriculum. As you can imagine with over 180 new students using power and hand tools safety has to be an important part of the training we will receive.

Each student must complete the safety test. This test is 200 questions covering all safety issues. Since it is an open book test the 50 page companion Safety manual will guide us through each power tool. It is a lot common sense tied to specific rules for each tool. A grade of 90% is required before a student can move forward with tool demonstration and tool use.

A list is given below on some of the equipment covered on the exam and manual.

Power Miter box
Table Saw
Jointer
Planner
Radial Arm Saw
Disc Sander
Drill Press
Band Saw
Router
Shaper
Overarm pin Router
Lather
Edge Belt Sander
Horizontal Boring Machine
Hollow Chisel Mortiser
Panel Router
Wide Belt Sander

Woodworking a Bright Future: Here's Why

Palomar College Cabinetmaking and Furniture Technology Program,
San Marcos, CA.
CFT 100 Fundamentals of Woodworking.
Six Classes offered in the fall semester 25 students per class 30 max

Day classes: 8 Am to 4:30 PM
Monday
Tuesday
Wednesday
Thursday

Night Classes: 5 PM to 9 PM
Monday and Wednesday
Tuesday and Thursday

What this means is that about 180 students are taking the CFT 100 class 140 hours of instruction and countless hours outside the classroom and lab In the Spring the classes change to the CFT 105 Fundamentals of Woodworking II. Once students completes the 100, 105 classes they can take any other class offered in the Program.

Is Woodworking coming back with skilled workers and hobbyist?
Woodworking is the fastest growing Division of the College.
The College is expanding with a six million dollar improvement bond.
This is good news for woodworking and for anyone interested learning woodworking.

Palomar offers 55 courses during the calendar year and has over 650 students participating in a least one course or more during the calendar year. When all is said and done it makes me appreciate how lucky I am to live so close to a school offering such a great program.

Here is the Course Outline, I will expand each section as it is covered.
  1. Introduction
  2. Wood Technology
  3. Hand Tools
  4. Sharpening
  5. Wood Joinery
  6. Machine Safety and Demonstrations
  7. Squaring Wood
  8. Routers
  9. Abrasives and Saning Techniques
  10. Assembly Techniques
  11. Hardware
  12. Finishing
Course Requirements:
  1. Attendance
  2. Assignments and Exams
  3. Project
  4. Notebook and Final exam